Automotive relay: a key role in circuit safety and functional conversion

Update:06-03-2025


In today's world where modern automotive technology is changing with each passing day, automotive electronic control systems have become the core driving force for improving vehicle performance and safety. In this complex and sophisticated system, automotive relays play an indispensable role. They are not only a simple executor of circuit connection and disconnection, but also an important safety barrier for realizing circuit conversion and isolation.

Basic functions and principles of automotive relays
Automotive relays are essentially an electromagnetic switch that controls the on and off of circuits through electromagnetic effects. It is mainly composed of electromagnets, contact systems, and reset springs. When the electromagnet is energized, a magnetic field is generated to attract the contacts to close, thereby connecting the circuit; when the power is off, the magnetic field disappears, the contacts are disconnected under the action of the reset spring, and the circuit is also disconnected. This design enables the relay to control a larger current load with a smaller current, realizing effective management and protection of the circuit.

The core role of circuit conversion and isolation
Automotive relays not only realize the connection and disconnection of the circuit, but more importantly, they play a key role in conversion and isolation in the circuit. In automotive electronic control systems, high-power load devices such as starters, fuel pumps, and air conditioning compressors, which are directly powered by batteries or generators, may bring safety hazards and inefficiency problems. As an intermediate control element, the relay effectively electrically isolates these load devices from the power supply. This means that even if the load device has abnormal conditions such as short circuits and overloads, the relay can respond quickly, cut off the faulty circuit, and prevent serious consequences such as fire and equipment damage caused by abnormal current flow, thereby protecting the safety of the entire circuit system.

Widely used in automotive electronic control systems
Starter control: The starter is a key component for starting the car engine, and it requires a huge current at the moment of starting. The relay can safely manage this high-current load to ensure that the starter starts quickly when needed while avoiding impact on the circuit system.
Fuel pump control: The fuel pump is responsible for delivering fuel from the tank to the engine, and its working stability directly affects the performance and emissions of the engine. The relay accurately controls the switch of the fuel pump to ensure the timeliness and stability of the fuel supply, while preventing circuit short circuits caused by fuel pump failures.
Air conditioning compressor control: The air conditioning compressor is the core component of the car air conditioning system, and its operating power is relatively large. Through intelligent control, the relay adjusts the working state of the compressor according to factors such as the temperature in the car and user settings, which not only ensures the comfort of passengers, but also effectively manages energy consumption.
Dual guarantee of safety and reliability

With the continuous deepening of the degree of automotive electronics, the complexity of the circuit system and the requirements for safety are also increasing. Through its precise conversion and isolation functions, the automotive relay provides an additional layer of safety for the circuit system, reducing the risk of vehicle breakdown and accidents caused by circuit failures. In addition, the high reliability and long life design of the relay ensure the stable operation of the automotive electronic control system under harsh working conditions and extend the service life of the vehicle.

Zhejiang Zhongxin New Energy Technology Co., Ltd.
Zhongxin has more than ten years of relay research and development, manufacturing experience. A number of technical talents are experts in the field of relay research and development in China earlier, with strong technical force. They are the standard drafting units for the domestic magnetic latching relay industry, and are national high-tech enterprises undertaken by the National 863 Spark Program.
● Our annual production capacity reaches more than 50 million pieces
● We have a strong R & D team
● We have two own production plants
● We have our own testing laboratory and the most advanced and complete testing equipment