Automotive relay: Efficient switch in circuit control

Update:08-11-2024

In electronic and electrical systems, automotive relays, as an important control element, play a pivotal role. They not only have flexible control functions, but also provide stable and reliable switching operations in complex circuit environments. In short, automotive relays have one or more pairs of contacts that can withstand the passage of high current or high voltage, and are key components for realizing automatic circuit control and remote operation.

Basic structure and working principle of automotive relays
The basic structure of automotive relays is relatively simple, but powerful. Its core components include electromagnetic coils, iron cores, armatures, and one or more sets of contacts. Among them, the electromagnetic coil is the key to activating the automotive relay. When the coil is energized, a magnetic field is generated, which attracts the armature and moves it. The movement of the armature then drives the change of the contact state. Generally, automotive relays have two types of contacts: normally open contacts (NO) and normally closed contacts (NC). Normally open contacts are open when the automotive relay is not activated. Once the automotive relay is activated, the normally open contacts will close and allow current to pass; conversely, normally closed contacts are closed when the automotive relay is not activated and open when activated, cutting off the current path.

Capability to withstand high current and high voltage
A notable feature of automotive relays is that their contacts can withstand the passage of high current or high voltage. This means that automotive relays can provide stable and safe circuit connections in power distribution, motor control, and occasions where high power switching is required. The choice of contact material is crucial to the ability of automotive relays to withstand high current/voltage. Common contact materials include silver alloys, copper alloys, and precious metals such as gold and platinum, which have good electrical conductivity, arc resistance, and wear resistance, ensuring the long life and reliability of automotive relays under harsh conditions.

Activation and state change of automotive relays
When the automotive relay is activated (i.e., its electromagnetic coil is energized), the internal magnetic field is quickly established, attracting the armature to move, thereby changing the state of the contacts. This process is almost instantaneous, and the response time is usually measured in milliseconds, making automotive relays an ideal choice for fast-response circuit control. In industrial automation, communication equipment, automotive electrical systems, and household appliances, automotive relays are widely used to achieve automatic switching and remote control of circuits. For example, in a home, automotive relays may be used to control the switch of a lighting system, or in appliances such as washing machines and air conditioners, to control the start and stop of motors.

Application Examples of automotive relays
Industrial Automation: In automated production lines, automotive relays are used to control the start, stop, and turn of various mechanical parts to ensure the smooth progress of the production process.
Power System: In power systems, automotive relays are used as protection and control devices to monitor parameters such as current and voltage. Once an abnormality is detected, the circuit is immediately cut off to prevent the expansion of the fault.
Communication Equipment: In telecommunications networks, automotive relays are used to select signal routing and switch circuits to ensure the accurate transmission of communication signals.
Automotive Electrical: In modern cars, automotive relays are widely used to control components such as lights, horns, and starter motors to improve driving safety and comfort.

Zhejiang Zhongxin New Energy Technology Co., Ltd.
Zhongxin has more than ten years of relay research and development, manufacturing experience. A number of technical talents are experts in the field of relay research and development in China earlier, with strong technical force. They are the standard drafting units for the domestic magnetic latching relay industry, and are national high-tech enterprises undertaken by the National 863 Spark Program.
● Our annual production capacity reaches more than 50 million pieces
● We have a strong R & D team
● We have two own production plants
● We have our own testing laboratory and the most advanced and complete testing equipment