Epoxy high pressure direct current contactor: efficient guardian of electric vehicle charging stations

Update:27-02-2025

Challenges and demands of electric vehicle charging stations
The popularity of electric vehicles has put forward higher requirements for charging stations. On the one hand, in order to shorten the charging time and improve the user experience, charging stations generally adopt high-voltage DC fast charging technology. This technology can replenish a large amount of electric energy for electric vehicles in a short time, but it also poses extremely high challenges to charging equipment. As a key connecting component between the charging equipment and the electric vehicle battery, the contactor must be able to withstand the impact of high voltage and high current to ensure the safety and efficiency of the charging process.

On the other hand, with the surge in the number of electric vehicles, the operation and maintenance costs of charging stations have also increased accordingly. In order to ensure the stable operation of the charging station, reduce the failure rate and extend the service life of the equipment, the contactor needs to have not only excellent electrical performance, but also long life and high reliability.

Unique advantages of epoxy high pressure direct current contactor
It is in this context that epoxy high pressure direct current contactor stands out with its unique advantages. As an insulating material, epoxy resin has excellent electrical insulation properties, mechanical strength and thermal stability, which enables the contactor to operate stably for a long time in harsh electrical environments. At the same time, epoxy resin also has good corrosion resistance and can effectively resist the erosion of corrosive gases or liquids that may exist in the charging station environment.

In terms of electrical performance, epoxy high pressure direct current contactors can withstand voltages of up to thousands of volts and current shocks of hundreds of amperes, ensuring that there will be no arc discharge or overheating during high-voltage DC fast charging. Its fast response characteristics enable the contactor to complete the connection or disconnection of the circuit in a very short time, thereby improving the charging efficiency.

In addition, the long life and high reliability of epoxy high pressure direct current contactors are also one of its significant advantages. Through optimized design and strict quality control, the contactor can ensure stable performance under long-term and high-frequency use. This not only reduces the failure rate of charging stations, but also reduces the workload of operation and maintenance personnel and reduces operation and maintenance costs.

Application examples of epoxy high pressure direct current contactors in charging stations
In practical applications, epoxy high pressure direct current contactors have been widely used in various types of electric vehicle charging stations. Whether it is a fast charging station in the city center or a charging station in the service area along the highway, they can be seen. These contactors not only ensure the fast charging needs of electric vehicles, but also provide strong guarantees for the safe operation of charging stations.

For example, in some large charging stations, epoxy high pressure direct current contactors are used to connect multiple fast-charging devices, enabling simultaneous charging of multiple electric vehicles. This not only improves the charging efficiency of the charging station, but also optimizes energy utilization and reduces operating costs.

Zhejiang Zhongxin New Energy Technology Co., Ltd.
Zhongxin has more than ten years of relay research and development, manufacturing experience. A number of technical talents are experts in the field of relay research and development in China earlier, with strong technical force. They are the standard drafting units for the domestic magnetic latching relay industry, and are national high-tech enterprises undertaken by the National 863 Spark Program.
● Our annual production capacity reaches more than 50 million pieces
● We have a strong R & D team
● We have two own production plants
● We have our own testing laboratory and the most advanced and complete testing equipment