Precision control application of magnetic latching relay in automation control system

Update:02-01-2025

Technical characteristics of magnetic latching relays
The latching relay is a special type of electromagnetic relay. Its unique feature is that when the coil is energized or de-energized, the contacts can remain in the current state (closed or disconnected) without the need for continuous power supply. This feature significantly reduces energy consumption while increasing system stability and service life. In addition, magnetic latching relays also have the advantages of fast response speed, strong contact load capacity, and good anti-interference performance, making them an indispensable component in automated control systems.

Synergy with frequency converters
As the core device for regulating the motor speed, the frequency converter controls the motor's rotation speed by changing the power frequency. When the magnetic latching relay is used in combination with the frequency converter, precise control of the motor's starting, running, stopping and other states can be achieved. For example, in a production line that requires quick response, the PLC issues instructions according to production needs, and the magnetic latching relay quickly switches circuits and cooperates with the frequency converter to adjust the motor speed to ensure the continuity and efficiency of the production process. This combination not only improves production efficiency, but also effectively reduces energy consumption and noise, and extends the service life of the motor.

Intelligent upgrade of PLC control
As the "brain" of the automation control system, PLC realizes complex logic control and data processing functions through programming. By connecting the magnetic latching relay to the PLC control system, you can make full use of the flexibility and programmability of the PLC to design a more sophisticated control strategy. For example, in industrial automated production lines, PLC can automatically adjust the speed of each motor based on real-time data fed back by sensors (such as material flow, temperature, pressure, etc.) to maintain the optimal operating status of the production line. The magnetic latching relay is responsible for accurately executing the control signals sent by the PLC, ensuring fast and reliable switching of the circuit, and achieving precise control of the speed of each motor on the production line.

Application example: Compressor speed regulation in air conditioning systems
In the air conditioning system, the speed of the compressor directly affects the cooling/heating efficiency and energy consumption. By integrating the magnetic latching relay with the frequency converter and PLC, intelligent adjustment of the compressor speed can be achieved. Based on indoor and outdoor temperature differences, indoor population density and other factors, the PLC calculates the optimal compressor speed and controls the output of the inverter through the magnetic latching relay to accurately adjust the working status of the compressor. This kind of intelligent control not only improves the comfort of the air conditioning system, but also greatly reduces energy consumption, which is in line with the modern design concept of green and energy saving.

Zhejiang Zhongxin New Energy Technology Co., Ltd.
Zhongxin has more than ten years of relay research and development, manufacturing experience. A number of technical talents are experts in the field of relay research and development in China earlier, with strong technical force. They are the standard drafting units for the domestic magnetic latching relay industry, and are national high-tech enterprises undertaken by the National 863 Spark Program.
● Our annual production capacity reaches more than 50 million pieces
● We have a strong R & D team
● We have two own production plants
● We have our own testing laboratory and the most advanced and complete testing equipment